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Composition |
Paper/Denatured phenolic |
Features |
- Less drill bit breakage.
- High positioning accuracy.
|
Application |
FPC drilling with a samll bit(0.30mmΦ~0.35mmΦ) |
|
General properties
Product code |
PS-1160QS |
Specific gravity |
1.43 |
Barcol hardness |
58 |
Surface roughness
(μm) |
1.6 |
Flexural modulus
(GPa) |
Lengthwise |
7.2 |
Crosswise |
5.1 |
Standard thickness |
0.4mm,
0.6mm, 0.8mm |
|
|
Test result:Drill bit breakage
<Test condition>
☆Entry board : PS-1160QS(0.4mm) ☆Back-up board : PS-1160G(1.5mm) ☆Drilling
times : 4,000 through holes
☆Drilled CCL : 0.2mm FR-4 /35μm double sided
Table.1 Drilling condition
Drill bit |
Diameter:0.3mmΦ
Blade length:5.0mm |
Revolution |
80,000rpm |
Feed |
1.6m/min |
Drilling times |
4000 shots |
|
Table.2.Drill bit breakage according to CCL stack & Drilling times
|
Drilling times |
Bit breakage/Times of drilling |
CCL
6 stack |
CCL
7 stack |
CCL
8 stack |
PS-1160QS
0.4mm |
1~1000 |
0/16 |
0/16 |
0/8 |
1001~2000 |
0/16 |
0/16 |
0/8 |
2001~3000 |
0/16 |
0/16 |
2/8 |
3001~4000 |
0/16 |
0/16 |
2/8 |
Total |
0/16 |
0/16 |
4/8 |
AL sheet
0.2mm |
1~1000 |
1/16 |
4/16 |
4/8 |
1001~2000 |
1/16 |
8/16 |
3/8 |
2001~3000 |
0/16 |
2/16 |
1/8 |
3001~4000 |
0/16 |
2/16 |
- |
Total |
2/16 |
16/16 |
8/8 |
|
|
Test result:Hole position displacement between entrance and exit |
Table.3.Data taking method
Drilling times |
Data taken |
1~50 |
Displacement(μm)of each 50 shots |
951~1000 |
1951~2000 |
2951~3000 |
3951~4000 |
|
Table.4 Test result(μm)
|
CCL 6 stack |
Ave |
Ave+3δ |
Max |
PS-1160QS |
14 |
36 |
39 |
Al sheet |
16 |
39 |
47 |
|
Graph.1 Displacement distribution *n=2500 holes |
 |
 |
Test result:Hall wall roughness |
Wall roughness of drilled hole was measured by microsection method |
Table.5 Data taking method
Drilling time |
Data taken |
1~5 |
Wall roughness(μm)of each 5 shots |
996~1000 |
1996~2000 |
2996~3000 |
|
Table.6 Test result(μm)
|
Ave. |
Max. |
PS-1160QS |
10 |
19 |
Al sheet |
16 |
30 |
|
Graph.2 Distribution of hall wall roughness *n=40 holes
|
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 |
